Saucy, Smoky, and Sandwich-Ready

This smoked rib sandwich is all about bold BBQ flavor layered into every bite. It starts with a slab of spare ribs seasoned generously, smoked low and slow on the Auto-Kamado AKORN®, then cooked just past perfect so the bones slide out clean—ideal for a hand-held, crowd-pleasing sandwich. Topped with crisp lettuce, fresh tomato, sweet onion, and tangy BBQ sauce, all nestled inside a toasted brioche bun, this is the rib sandwich you’ll be thinking about long after it’s gone.

Smoked Rib Sandwich

Serves:
Cook Time: 5 - 6 hours
Method:
Smoked

Ingredients

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  • Main

Instructions

  1. 01

    Preheat the AKORN®: Load with Char-Griller Lump Charcoal and cherry wood chunks. Stabilize the temperature at 275°F.

  2. 02

    Prep the Ribs: Coat ribs lightly with yellow mustard for a binder. Season generously with your favorite rib rub. Let the ribs sit and “sweat” for 20–30 minutes to absorb flavor.

  3. 03

    Smoke the Ribs: Place the ribs bone-side down directly on the grate. Keep the lid closed for the first 2 hours to allow the bark to form.

  4. 04

    Spritz for Moisture: After bark has started setting (around hour 2–3), spritz ribs every 30–45 minutes with the apple cider vinegar + water mixture.

  5. 05

    Wrap and Finish: At around the 4–5 hour mark, once bark is set, wrap the ribs in foil with 5 tbsp butter and a generous drizzle of BBQ sauce. Continue smoking until the internal temp reaches 205°F. This ensures the bones will easily slide out for sandwiches.

  6. 06

    Set the Sauce: Unwrap, reapply BBQ sauce, and return the ribs to the smoker for an additional 20 minutes to tack up the glaze.

  7. 07

    Assemble the Sandwiches: Carefully remove the rib bones, then cut into sandwich-sized portions. Serve on toasted brioche buns with butter lettuce, sliced tomato, sweet onion, and extra BBQ sauce.